Ford 5.8L Supercharged DOHC V-8

2013 Ward’s 10 Best Engines

The engine’s prodigious output makes it the world’s most powerful production V-8, beating countless exotics costing many times the price of the GT500, as well as Ford’s cross-town rival, the Chevy ZL1.

Efficiency, personality and good bang-for-the-buck are hallmarks of the Ward’s 10 Best Engines, so it should not be a surprise the supercharged V-8 in Ford’s 200-mph (322 km/h) Shelby GT500 Mustang made our list this year. 

It is not cheap, and it does not exactly sip fuel, but if you are looking for a 662-hp engine in a vehicle priced under $55,000 without a gas guzzler tax, it’s the only game in town.

The engine’s prodigious output makes it the world’s most powerful production V-8, beating countless exotics costing many times the price of the GT500, as well as Ford’s cross-town rival, the Chevy Camaro ZL1.

Some judges found the ZL1 easier to drive because its 580-hp engine is less prone to overwhelming its chassis than the GT500, but the Camaro’s 6.2L V-8’s lower horsepower rating, larger displacement and significantly lower specific output of 94 hp/L and 14/19 mpg (16.8-12.3 L/100 km) city/highway fuel economy put it at a disadvantage in our evaluations.

Plus, the Camaro is saddled with up to a $2,600 gas-guzzler tax, which has been the kiss of death for contenders in recent years.

The 82-hp stronger GT500 escapes the guzzler penalty with significantly better fuel economy of 15/24 mpg (15.7-9.8 L/100 km) city/highway.

The Ford 5.8L’s superior output numbers also helped it edge out Ford’s Boss 302 V-8, which made the list the past two years. The naturally aspirated 5.0L Boss still impresses us with its 444 hp, 380 lb.-ft. (515 Nm) of torque and magnificent exhaust note, but its specific output of 89 hp/L is dwarfed by the GT500’s 114 hp/L and asphalt-melting 631 lb.-ft. (856 Nm) of torque.  

And even though the GT500 is priced more than $13,000 higher, the bigger engine wins the dollar-for-horsepower battle. The Boss 302 weighed in last year with a base sticker of $41,000, while our ’13 GT500’s $54,200 base price just squeaks in under our $55,000 cap. Even so, it wins at $82 per hp, compared with the Boss’$92 per hp.

Another interesting statistic is sales volume: With sales of roughly 4,900 units in 2012, the GT500 handily outsells the Boss, which will see about 3,750 deliveries in its final year of production.

But even with these statistical strengths, we would not have put the 5.8L on our list if Ford simply had bored out the previous 5.4L engine and cranked up the boost pressure on the supercharger to make 112 more hp.

Ford actually added significant technology. For one, it achieved the increased displacement by eliminating conventional steel cylinder liners with a patented plasma transfer wire arc process that applies a thin iron/iron oxide coating on the internal surfaces of the cylinder bores. Eliminating the liners increased cylinder bore 3.3 mm (0.13 ins.) and saved more than 8.5 lbs. (3.9 kg), keeping weight within 1 lb. (0.45 kg) of the previous 5.4L engine. The coating also improves heat transfer between the combustion chamber and coolant while reducing friction between the piston rings and cylinder bore.

Lower friction along with a higher 9:1 compression ratio helped improve fuel efficiency, but engineers also are quick to point out body and chassis improvements played a significant role,including optimized gearing, low-friction axle lube and a single-piece carbon-fiber drive shaft that eliminates center bearing friction and reduces weight by 14 lbs. (6.4 kg).

dwinter@wardsauto.com

Discuss this Article 5

Hood Man
on Jan 10, 2013

This engine is my choice among the 10 best ones described here. It's powerful, reliable and big))
662 hp is an overwhelming figure)

is228979
on Jan 10, 2013

That's staggering power, but I think it would be better branding if they went to the throwback engine classification and referred to it s a 351.

dwinter@wardsau...
on Jan 17, 2013

There seems to be quite a bit of discussion about the branding, but the car has been very successful considering the narrow niche it inhabits.

Vapor
on Apr 16, 2013

So much wrong with this article!
GT500 makes more HP because it has a larger Supercharger with 15psi Boost. Maxed out, but same compression as ZL1
ZL1 only has 7psi, less than a 2004 Cobra @390hp
ZL1 with performance package, makes 790hp with 15psi boost

GT500 5.8L can't even be rebuilt once, it is bored to the max
SVT also notes the 5.8's 93.5mm bore is the largest possible with this block
the thin iron coating can't be overbored, & a 5.8L block can't be sleeved, under the plasma weld is brittle metal, that would have to be removed
a $30k+ throw away engine?!
Ford doesn't even make the major parts for GT500
engine block(Martinrea Honsel)
pistons(mahle)
connecting rods(manley)
supercharger(GM & Eaton designed)
come on ward's, if i bought all parts for a motor, put it together in a chevy building, it only lasted 24hours & slapped a Chevy sticker on it, but cost twice as much to make, could it make this list?

Vapor
on Apr 16, 2013

since they mention it:
i think the driveshaft is made by Dynotech
the plasma arc technology was bought by Ford, not invented
They used that technology back in the day, but higher sulfur in the gas ate away the weld, and prevented it from being used in mass production

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